QMTInspect-200
Control and sorting conveyor machine for molded and cut turned parts
Control and sorting conveyor machine for molded and cut turned parts
High-speed, compact and ergonomic sorting machine, specially dedicated to non-contact sorting of cylindrical parts (shafts, connectors, pins, etc.). Equipped with a high-precision industrial vision system, its autonomous operation guarantees the sorting of small and large series, batch management and the guarantee of zero defects. The large number of measurements carried out allows the understanding of the manufacturing processes and ensures perfect traceability.
- Measurement of long parts at high speed (up to 20,000 parts per hour)
- Flexibility and versatility (reference change in less than 5 minutes)
- Horizontal view for straightness measurement of parts
- Loading and unloading for great sorting autonomy
qmtinspect-200 sorting machine
Visualization of the operation of a qmtinspect-200 machine. High-speed, compact and ergonomic sorting machine, specially dedicated to non-contact sorting of cylindrical parts (shafts, connectors, pins, etc.)
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A control and sorting machine
qmtinspect-200 technologies
The qmtinspect-200 is a machine developed by qmt for 100% high-speed inspection and sorting of axes or long parts.
The checks are carried out by a vertical optical measuring station with an optional 2nd horizontal camera. The acquisition guarantees that the part is completely in the image in order to be able to carry out all the checks
The parts are moved by a transparent belt with guidance to pass under the control station and then be ejected in the good parts, in the bad ones or in the uncontrolled ones
The parts are fed by a vibrating bowl with a hopper to guarantee autonomy
The control program is carried out using a simple interface with standard sequences
A parts unloading system with cartoning is available to guarantee operating autonomy
The driving of the parts, the ejection systems and the passage control at the entrance of the good parts guarantee that no bad or uncontrolled part enters the good bin.
“More than 100 systems are produced each year for a large number of customers”
List of ReferencesMeasuring and sorting long parts at high speed
| Functions | QMTInspect-210 | QMTInspect-220 |
|---|---|---|
| Handling of parts | Continuous belt conveyor | |
| Type of parts | 8mm to 66mm | |
| Materials | Metal, ceramic, plastic | |
| Maximum cadence [pcs / h] | 20,000 for pieces of 20mm length | |
| Measuring stations | Optics with a vertical camera | Optics with two cameras: one vertical, one horizontal |
| Loading options | • Vibrating bowl • centrifuge • Bulk packaging | |
| Unloading options | • Several bins (management of non-compliant items) • Automatic packaging management (cardboards, bags, etc.) | |
| Dimensional measurements | Vertical measurements with accuracy up to 4 μm on the diameter and 6 μm on the lengths | Vertical and horizontal measurements including straightness with precision up to 4 μm in diameter and 6 μm in length |
| Presence/absence checks | Chips, chamfers, tapping, knurling | |
| Machine size (L x D x H) | 1.2mx 1.7mx 0.7m (without accessories) | |
All solutions are based on unique software functions
For optical control
To increase production yields
and the quality of the parts
For aesthetic control
For acoustic and vibration control
Automated quality control
An example of automated quality control: checking the aesthetic quality of Corn Flakes after baking
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Five product lines
Acquisition and processing of signals with software, hardware, acquisition hardware and sensors
Autonomous, they are dedicated to measurement for control by sampling in production and for the laboratory
Completely automatic from the feeding of the parts to the control: any non-compliant part is thus ejected and therefore the quality control is 100% guaranteed
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