QMTInspect-200
Control and sorting conveyor machine for turned molded and cut parts
Control and sorting conveyor machine for turned molded and cut parts
High-speed sorting machine, compact and ergonomic, specially dedicated to the contactless sorting of cylindrical parts (axes, connectors, pins, etc.). Equipped with a high-precision industrial vision system, its autonomous operation guarantees the sorting of small and large series, batch management and the guarantee of zero defects. The large number of measurements carried out allows an understanding of the manufacturing processes and ensures perfect traceability
- Flexible and scalable to secure the investment.
- Ability to measure very long pieces.
- Great ease of use.
- New part control mechanics for more robustness and an increase in speed
- A new horizontal view for measuring the straightness of parts
- New software for measuring and controlling the machine
The technologies of the QMTInspect-200
The following technologies are integrated
The parts are fed by a vibrating bowl
The parts are moved by a transparent band to pass under the control stations and then be ejected either in the good parts or in the bad ones
One or more control stations are integrated
Applications of the QMTInspect-200
The QMTInspect-200 is particularly suitable for the inspection of turned parts
QMTInspect-200 software
The software for high precision dimensional measurement with assisted programming
The control program is carried out using an intuitive interface comprising program templates, standard control equations and functions that automatically detect and offer the characteristics of the part. The operator can thus select the controls and define the tolerances, the control program is thus created automatically. It is also possible to add functions available in the QMTStore or to have a personalized function developed through the Fit For You program.
The software module which allows the control of the machine and the synchronization between the movement of the parts, the acquisition of the images and the ejections
Fit for you program (FFY)
Qualimatest products can be customized both in terms of equipment and software. The first level of software customization is the addition of additional functions (available under QMTStore) or the development of a custom function.
On the basis of Qualimatest products, it is proposed to produce a labeled product on behalf of our customers who may be private or marketed by themselves.
“More than 100 systems are produced each year for a large number of customers”
List of ReferencesQMTInspect-200
| Functions | QMTInspect-210 | QMTInspect-220 | QMTInspect-200-FFY |
|---|---|---|---|
| Handling of parts | Continuous belt conveyor | Continuous belt conveyor | |
| Type of rooms | 8 mm to 60 mm NEW in 2020 | Long axes | |
| Materials | Metal, ceramic, plastic | Metal, ceramic, plastic | |
| Maximum rate [pcs / h] | 20'000 for 20mm long parts NEW in 2020 | Maximum 30,000 pieces / hour | |
| Vision control stations | 1 vertical camera | 2 cameras one vertical, one horizontal NEW in 2020 | According to configuration |
| Control technologies additional | - | - | - |
| Loading options | • Vibrating bowl • centrifuge • Bulk packaging | • Vibrating bowl • Centrifuge • Flexible power supply | |
| Unloading options | • Several bins (management of non-compliant) • Automatic management of packaging (boxes, bags, etc.) | • Several bins (management of no compliant) • Automatic management packaging (boxes, bags, etc.) | |
| Dimensional measurements | Vertical measurements with an accuracy of up to 4 μm on the diameter and 6 μm on the lengths | Vertical and horizontal measurements including straightnesses with precision up to 4 μm on the diameter and 6 μm on the lengths NEW in 2020 | All types of measurements with an accuracy of up to 3 μm on the diameter and 6 μm on the lengths |
| Presence / absence checks | Chips, chamfers, tapping, knurling | Chips, chamfers, tapping, knurling | |
| Machine size (W x D x H) | 1.2mx 1.7mx 0.7m (without accessories) | 1.2mx 1.7mx 0.7m (without distribution and accessories) | 1.2mx 1.7mx 0.7m (without distribution and accessories) |
All solutions are based on unique software functions
For optical control
To increase production yields
and the quality of the parts
For aesthetic control
For acoustic and vibration control
Automated quality control
An example of automated quality control: checking the aesthetic quality of Corn Flakes after baking
readingA range of products and services to meet all needs
Six product lines
Customized software developments with the qmtm4u program and standard software such as qmtmesure
Acquisition and processing of signals with software, hardware, acquisition hardware and sensors
Autonomous, they are dedicated to measurement for control by sampling in production and for the laboratory
Completely automatic from the feeding of the parts to the control: any non-conforming part is thus ejected and therefore the quality control is 100% guaranteed
qmtembedded
They operate autonomously with acquisition, processing and control to supervise and automate
qmtbench
physical systems making it possible to put a product in configurable and controlled conditions of use in order to observe and measure its behavior
