QMTInspect-100

Glass tray sorting machine
QMTInspect-100
Control and sorting rotary table machine for cut or molded machined parts

The QMTInspect-100 is part of the QMTInspect range of sorting machines for the most demanding applications. The basic QMTInspect-100 includes two optical control stations to which 3 stations can be added from a choice of multiple options (optical, laser and pneumatic buffer). The QMTInspect-120 is a variant with an indexed chainring for unstable parts and for more controls.

This control machine benefits from the new range of QMTMesure software, for high precision dimensional measurements.

.

The strengths of the QMTInspect-100:
  • Wide choice of control options including complex multi-camera controls
  • Very high sorting rate
  • The QMTSubFace aspect control and in particular the high sensitivity peripheral control
News

QMTInspect-100 end of life

Qualimatest has decided to end the collaboration with Prosys. As a result, the QMTInspect-100 is no longer sold.

More information
The technologies of the QMTInspect-100
The QMTInspect-100 is particularly suitable for inspecting precise parts of small and large sizes

In order to guarantee the highest possible level of precision, the QMTProjector-300 incorporates the most efficient optical technologies

Telecentricity

This optical technology allows the removal of optical defects from
magnification, perspective errors and distortion.

Very high resolution digital cameras

3'318 x 2'712 pixels (9MPixels) or 10'000 x 7'096 pixels (71Mpixels)

Telecentric transmitted light

the light is under the part in relation to the camera, this lighting only makes it possible to visualize and measure the contour of the part but with very high precision.

Incidental lighting

the light is between the part and the camera, this lighting makes it possible to visualize and measure the surface of the part and all non-traversing geometries. There are several forms of episcopic lighting (annular, coaxial, dome, linear, spot, etc.) which each allow the observation of different characteristics.

Applications of the QMTInspect-100
The QMTInspect-100 enables 100% multicriteria testing of stable coins
Technical parts for the automotive industry

The QMTInspect-100 offers very high speeds and a high level of control precision. This machine is therefore ideal for the high speed control of technical parts.

Watch components

The possibility of using an Asyril charging station allows the control of fragile watch parts

QMTInspect-100 software
QMTMesure software is efficient and easy to use
QMTMesure-Pro software

The software for high precision dimensional measurement with assisted programming

The control program is carried out using an intuitive interface comprising program templates, standard control equations and functions that automatically detect and offer the characteristics of the part. The operator can thus select the controls and define the tolerances, the control program is thus created automatically. It is also possible to add functions available in the QMTStore or to have a personalized function developed through the Fit For You program.

QMTMesure-Base software (option)

The software for high precision dimensional measurement without any programming

Simply select the desired measurement function, place the part in the measurement area and read the measurement results on the screen. QMTMesure-Base includes a list of basic functions, options for advanced functions but also the possibility of adding personalized functions through the Fit For You program

QMTM Measurement
Fit for you program (FFY)
The adaptation of a product according to your specific need
Personalization of a product

Qualimatest products can be customized both in terms of equipment and software. The first level of software customization is the addition of additional functions (available under QMTStore) or the development of a custom function.

OEM program

On the basis of Qualimatest products, it is proposed to produce a labeled product on behalf of our customers who may be private or marketed by themselves.

“More than 100 systems are produced each year for a large number of customers”
List of References
The specifications
QMTInspect-100
Functions QMTInspect-110 QMTInspect-120 QMTInspect-100-FFY
Handling of parts Glass plate in continuous rotation Table top with positions and indexed rotation All types
max 15 x 15 x 15mm
Type of rooms Stable parts on one side, min 0.5 mm, max 50 x 50 x 50 mm Unstable parts on one side, min 0.5 mm, max 80 x 50 x 50mm Left parts
Materials Metal, ceramic, mineral, plastic Metal, ceramic, plastic
Maximum rate [pcs / h] from 3,600 to 36,000 pieces / hour up to 3,600 pieces / hour According to configuration
Vision control stations Up to 5 stations of 4 cameras (all orientations) According to configuration
Control technologies
additional
• Pneumatic buffer
• Laser
• Confocal sensor
• QMTSound
• Eddy current
• Pneumatic buffer
• Laser
• Confocal sensor
• QMTSound
• Endoscope
• Eddy current
• Pneumatic buffer
• Laser
• Confocal sensor
• QMTSound
• Endoscope
• Eddy current
Loading options

• Vibrating bowl
• Centrifuge
• Flexible power supply
• Robot
• Bulk packaging or trays

• Vibrating bowl
• Centrifuge
• Flexible power supply
• Robot
• Bulk packaging
or trays
Unloading options • Several bins (management of non-compliant)
• Automatic management of packaging
(boxes, bags, etc.)
• Robot
• Unstacker
• Several bins
(management of no
compliant)
• Automatic management
packaging
(boxes, bags, etc.)
• Robot
• Unstacker
Dimensional measurements Any type of measurement with an accuracy of up to 0.5 μm According to specifications
Presence / absence checks Chips, chamfers, tapping, knurling, thickness Z According to specifications
QMTSubFace appearance controls Surface condition (no shocks, scratches, stains, etc.)
circumference and lower and upper faces
According to specifications
Machine size
(W x D x H)
2m x 1.5mx 1.5m
(without distribution and accessories)
2m x 1.5mx 1.5m
(without distribution and accessories)
According to specifications
More technical information with the presentation Detailed presentation
QMTMesure software functions
All solutions are based on unique software functions

For optical control

To increase production yields
and the quality of the parts

For aesthetic control

For acoustic and vibration control

Automated quality control

An example of automated quality control: checking the aesthetic quality of Corn Flakes after baking

reading
sorting machines
A range of products and services to meet all needs
Qmt Creations
Six product lines

Customized software developments with the qmtm4u program and standard software such as qmtmesure

Acquisition and processing of signals with software, hardware, acquisition hardware and sensors

Autonomous, they are dedicated to measurement for control by sampling in production and for the laboratory

Completely automatic from the feeding of the parts to the control: any non-conforming part is thus ejected and therefore the quality control is 100% guaranteed

Embedded and distributed systems
qmtembedded

They operate autonomously with acquisition, processing and control to supervise and automate

Test benches
qmtbench

physical systems making it possible to put a product in configurable and controlled conditions of use in order to observe and measure its behavior

100% control with QMTInspect

QMTInspect machines control and sort at high speed

reading