QMTInspect-100
Glass tray sorting machine
Control and sorting rotary table machine for cut or molded machined parts
The QMTInspect-100 is part of the QMTInspect range of sorting machines for the most demanding applications. The basic QMTInspect-100 includes two optical control stations to which 3 stations can be added from a choice of multiple options (optical, laser and pneumatic buffer). The QMTInspect-120 is a variant with an indexed chainring for unstable parts and for more controls.
This control machine benefits from the new range of QMTMesure software, for high precision dimensional measurements.
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- Wide choice of control options including complex multi-camera controls
- Very high sorting rate
- The QMTSubFace aspect control and in particular the high sensitivity peripheral control
QMTInspect-100 end of life
Qualimatest has decided to end the collaboration with Prosys. As a result, the QMTInspect-100 is no longer sold.
More informationThe technologies of the QMTInspect-100
In order to guarantee the highest possible level of precision, the QMTProjector-300 incorporates the most efficient optical technologies
This optical technology allows the removal of optical defects from
magnification, perspective errors and distortion.
3'318 x 2'712 pixels (9MPixels) or 10'000 x 7'096 pixels (71Mpixels)
the light is under the part in relation to the camera, this lighting only makes it possible to visualize and measure the contour of the part but with very high precision.
the light is between the part and the camera, this lighting makes it possible to visualize and measure the surface of the part and all non-traversing geometries. There are several forms of episcopic lighting (annular, coaxial, dome, linear, spot, etc.) which each allow the observation of different characteristics.
Applications of the QMTInspect-100
The QMTInspect-100 offers very high speeds and a high level of control precision. This machine is therefore ideal for the high speed control of technical parts.
The possibility of using an Asyril charging station allows the control of fragile watch parts
QMTInspect-100 software
The software for high precision dimensional measurement with assisted programming
The control program is carried out using an intuitive interface comprising program templates, standard control equations and functions that automatically detect and offer the characteristics of the part. The operator can thus select the controls and define the tolerances, the control program is thus created automatically. It is also possible to add functions available in the QMTStore or to have a personalized function developed through the Fit For You program.
The software for high precision dimensional measurement without any programming
Simply select the desired measurement function, place the part in the measurement area and read the measurement results on the screen. QMTMesure-Base includes a list of basic functions, options for advanced functions but also the possibility of adding personalized functions through the Fit For You program
QMTM Measurement
Fit for you program (FFY)
Qualimatest products can be customized both in terms of equipment and software. The first level of software customization is the addition of additional functions (available under QMTStore) or the development of a custom function.
On the basis of Qualimatest products, it is proposed to produce a labeled product on behalf of our customers who may be private or marketed by themselves.
“More than 100 systems are produced each year for a large number of customers”
List of ReferencesQMTInspect-100
| Functions | QMTInspect-110 | QMTInspect-120 | QMTInspect-100-FFY |
|---|---|---|---|
| Handling of parts | Glass plate in continuous rotation | Table top with positions and indexed rotation | All types max 15 x 15 x 15mm |
| Type of rooms | Stable parts on one side, min 0.5 mm, max 50 x 50 x 50 mm | Unstable parts on one side, min 0.5 mm, max 80 x 50 x 50mm | Left parts |
| Materials | Metal, ceramic, mineral, plastic | Metal, ceramic, plastic | |
| Maximum rate [pcs / h] | from 3,600 to 36,000 pieces / hour | up to 3,600 pieces / hour | According to configuration |
| Vision control stations | Up to 5 stations of 4 cameras (all orientations) | According to configuration | |
| Control technologies additional | • Pneumatic buffer • Laser • Confocal sensor • QMTSound • Eddy current | • Pneumatic buffer • Laser • Confocal sensor • QMTSound • Endoscope • Eddy current | • Pneumatic buffer • Laser • Confocal sensor • QMTSound • Endoscope • Eddy current |
| Loading options | • Vibrating bowl | • Vibrating bowl • Centrifuge • Flexible power supply • Robot • Bulk packaging or trays | |
| Unloading options | • Several bins (management of non-compliant) • Automatic management of packaging (boxes, bags, etc.) • Robot • Unstacker | • Several bins (management of no compliant) • Automatic management packaging (boxes, bags, etc.) • Robot • Unstacker | |
| Dimensional measurements | Any type of measurement with an accuracy of up to 0.5 μm | According to specifications | |
| Presence / absence checks | Chips, chamfers, tapping, knurling, thickness Z | According to specifications | |
| QMTSubFace appearance controls | Surface condition (no shocks, scratches, stains, etc.) circumference and lower and upper faces | According to specifications | |
| Machine size (W x D x H) | 2m x 1.5mx 1.5m (without distribution and accessories) | 2m x 1.5mx 1.5m (without distribution and accessories) | According to specifications |
All solutions are based on unique software functions
For optical control
To increase production yields
and the quality of the parts
For aesthetic control
For acoustic and vibration control
Automated quality control
An example of automated quality control: checking the aesthetic quality of Corn Flakes after baking
readingA range of products and services to meet all needs
Six product lines
Customized software developments with the qmtm4u program and standard software such as qmtmesure
Acquisition and processing of signals with software, hardware, acquisition hardware and sensors
Autonomous, they are dedicated to measurement for control by sampling in production and for the laboratory
Completely automatic from the feeding of the parts to the control: any non-conforming part is thus ejected and therefore the quality control is 100% guaranteed
qmtembedded
They operate autonomously with acquisition, processing and control to supervise and automate
qmtbench
physical systems making it possible to put a product in configurable and controlled conditions of use in order to observe and measure its behavior
